Separate horizontal and vertical panel gaps
Turns out we still need more in the horizontal due to cutout margins at the bottom of the slot. This isn't needed in the vertical. Separating these lets us give more horizontal gap again without sacrificing tight vertical tolerancees.
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@ -67,7 +67,8 @@ Vent = 1; // [0:No, 1:Yes]
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Vent_width = 1.5;
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// - Tolerance (Panel/rails gap)
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PanelThickGap = CutoutMargin*2 + PartMargin*2;
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PanelEdgeGap = PartMargin*2;
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PanelVerticalGap = PartMargin*2;
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PanelHorizontalGap = CutoutMargin*2 + PartMargin*2;
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/* [Box Fixation Tabs] */
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@ -193,8 +194,8 @@ echo("Box: ", Length=Length, Width=Width, Height=Height);
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MountInset = Thick*3 + PanelThick + PanelThickGap + ScrewHole*4;
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// Calculate panel dimensions from box dimensions.
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PanelWidth = Width - Thick*2 - PanelEdgeGap;
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PanelHeight = Height - Thick*2 - PanelEdgeGap;
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PanelWidth = Width - Thick*2 - PanelHorizontalGap;
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PanelHeight = Height - Thick*2 - PanelVerticalGap;
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/* Panel Manager
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@ -209,14 +210,14 @@ PanelHeight = Height - Thick*2 - PanelEdgeGap;
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// Calculate board-relative positions with respect to the panel, for
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// convenience in placing panel elements.
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TopOfBoardWRTPanel = FootHeight + PCBThick - (PanelEdgeGap/2);
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LeftEdgeOfBoardWRTFPanel = LeftEdgeMargin - (PanelEdgeGap/2);
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LeftEdgeOfBoardWRTBPanel = RightEdgeMargin - (PanelEdgeGap/2);
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TopOfBoardWRTPanel = FootHeight + PCBThick - (PanelVerticalGap/2);
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LeftEdgeOfBoardWRTFPanel = LeftEdgeMargin - (PanelHorizontalGap/2);
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LeftEdgeOfBoardWRTBPanel = RightEdgeMargin - (PanelHorizontalGap/2);
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// Visible panel edges
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PanelBottomEdge = Thick - (PanelEdgeGap/2);
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PanelTopEdge = PanelHeight - Thick + (PanelEdgeGap/2);
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PanelLeftEdge = Thick - (PanelEdgeGap/2);
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PanelRightEdge = PanelWidth - Thick + (PanelEdgeGap/2);
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PanelBottomEdge = Thick - (PanelVerticalGap/2);
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PanelTopEdge = PanelHeight - Thick + (PanelVerticalGap/2);
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PanelLeftEdge = Thick - (PanelHorizontalGap/2);
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PanelRightEdge = PanelWidth - Thick + (PanelHorizontalGap/2);
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// Holes for front panel
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@ -683,7 +684,7 @@ module BottomShell() {
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arguments but uses the global parameters.
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*/
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module Panel() {
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Filet = (Filet > Thick*2) ? Filet - Thick - PanelEdgeGap/2 : Filet - PanelEdgeGap/2;
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Filet = (Filet > Thick*2) ? Filet - Thick - PanelVerticalGap/2 : Filet - PanelVerticalGap/2;
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echo("Panel:", Thick=PanelThick, PanelWidth=PanelWidth, PanelHeight=PanelHeight, Filet=Filet);
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translate([Filet, Filet, 0]) {
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offset(r=Filet, $fn=Resolution) {
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@ -809,8 +810,8 @@ module CText(OnOff, Tx, Ty, Font, Size, TxtRadius, Angl, Turn, Content) {
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*/
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module FPanL() {
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translate([Length - (Thick + PanelThickGap/2 + PanelThick),
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Thick + PanelEdgeGap/2,
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Thick + PanelEdgeGap/2]) {
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Thick + PanelHorizontalGap/2,
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Thick + PanelVerticalGap/2]) {
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rotate([90, 0, 90]) {
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color(Couleur2) {
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linear_extrude(height=PanelThick) {
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@ -840,8 +841,8 @@ module FPanL() {
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*/
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module BPanL() {
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translate([Thick + PanelThickGap/2 + PanelThick,
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Thick + PanelEdgeGap/2 + PanelWidth,
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Thick + PanelEdgeGap/2]) {
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Thick + PanelHorizontalGap/2 + PanelWidth,
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Thick + PanelVerticalGap/2]) {
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rotate([90, 0, 270]) {
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color(Couleur2) {
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linear_extrude(height=PanelThick) {
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