Break out the panel holes and text into separate modules. Put those modules at the top of the file so they are easier to find. This unfortunately puts them before the modules they instantiate, but I think this is a fair trade-off for readability and findability of things that should be customized.
773 lines
22 KiB
OpenSCAD
773 lines
22 KiB
OpenSCAD
/*//////////////////////////////////////////////////////////////////
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- FB Aka Heartman/Hearty 2016 -
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- http://heartygfx.blogspot.com -
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- OpenScad Parametric Box -
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- CC BY-NC 3.0 License -
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////////////////////////////////////////////////////////////////////
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12/02/2016 - Fixed minor bug
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28/02/2016 - Added holes ventilation option
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09/03/2016 - Added PCB feet support, fixed the shell artefact on export mode.
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*/////////////////////////// - Info - //////////////////////////////
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// All coordinates are starting as integrated circuit pins.
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// From the top view :
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// CoordD <--- CoordC
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// ^
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// ^
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// ^
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// CoordA ---> CoordB
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////////////////////////////////////////////////////////////////////
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////////// - Paramètres de la boite - Box parameters - /////////////
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/* [Box options] */
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// - Epaisseur - Wall thickness
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Thick = 2; //[2:5]
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// - Panel thickness
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PanelThick = 2;
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// - Font Thickness
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FontThick = 0.5;
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// - Filet Radius
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Filet = 2; //[0.1:12]
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// - 0 for beveled, 1 for rounded
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Round = 1; // [0:No, 1:Yes]
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// - Tolérance - Tolerance (Panel/rails gap)
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PanelGap = 0.9;
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// - Printer margin around interior cutouts
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CutoutMargin = 0.6;
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// - Printer margin around exterior edges
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OuterMargin = 0.2;
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// Pieds PCB - PCB feet (x4)
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PCBFeet = 1; // [0:No, 1:Yes]
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// - Decorations?
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Decorations = 1; // [0:No, 1:Yes]
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// - Decorations to ventilation holes
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Vent = 1; // [0:No, 1:Yes]
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// - Decoration-Holes width (in mm)
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Vent_width = 1.5;
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/* [Box Fixation Tabs] */
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// - Side screw hole (or snap) diameter
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ScrewHole = 2.2606;
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// Thickness of fixation tabs
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TabThick = 2;
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// Back left tab
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BLTab = 1; // [0:Bottom, 1:Top]
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// Back right tab
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BRTab = 1; // [0:Bottom, 1:Top]
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// Front left tab
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FLTab = 1; // [0:Bottom, 1:Top]
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// Front right tab
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FRTab = 1; // [0:Bottom, 1:Top]
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// EXPERIMENTAL: Snap tabs
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SnapTabs = 0; // [0:Screws, 1:Snaps]
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/* [PCB options] */
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// - Longueur PCB - PCB Length
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PCBLength = 80;
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// - Largeur PCB - PCB Width
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PCBWidth = 60;
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// - Epaisseur PCB Thickness
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PCBThick = 1.6;
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// You likely need to maintain |Thick| margin on the left and right for tabs
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// and whatnot.
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// - Margin between front panel and PCB
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FrontEdgeMargin = 60;
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// - Margin between back panel and PCB
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BackEdgeMargin = 10;
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// - Margin between left wall and PCB
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LeftEdgeMargin = 11;
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// - Margin between right wall and PCB
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RightEdgeMargin = 95;
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// - Margin between top of PCB and box top.
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TopPCBMargin = 84;
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/* [PCB_Feet] */
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// - Heuteur pied - Feet height above box interior
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FootHeight = 8;
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// - Diamètre pied - Foot diameter
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FootDia = 8;
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// - Diamètre trou - Hole diameter
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FootHole = 2.2606; // tap size for #4 coarse-thread
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FootFilet = FootHeight/4;
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// Foot centers are specified as distance from PCB top-left corner.
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// X is along the "length" axis, and Y is along the "width" axis.
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// - Foot 1 distance from top PCB edge
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Foot1X = 5;
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// - Foot 1 distance from left edge
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Foot1Y = 5;
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// - Foot 2 distance from top PCB edge
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Foot2X = 5;
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// - Foot 2 distance from left edge
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Foot2YFromEdge = 5;
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Foot2Y = PCBWidth - Foot2YFromEdge;
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// - Foot 3 distance from top PCB edge
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Foot3XFromEdge = 5;
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Foot3X = PCBLength - Foot3XFromEdge;
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// - Foot 3 distance from left edge
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Foot3Y = 5;
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// - Foot 4 distance from top PCB edge
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Foot4XFromEdge = 5;
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Foot4X = PCBLength - Foot4XFromEdge;
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// - Foot 4 distance from left edge
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Foot4YFromEdge = 5;
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Foot4Y = PCBWidth - Foot4YFromEdge;
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/* [STL element to export] */
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//Coque haut - Top shell
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TShell = 0; // [0:No, 1:Yes]
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//Coque bas- Bottom shell
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BShell = 1; // [0:No, 1:Yes]
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//Panneau avant - Front panel
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FPanL = 1; // [0:No, 1:Yes]
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//Panneau arrière - Back panel
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BPanL = 1; // [0:No, 1:Yes]
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/* [Hidden] */
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// - Couleur coque - Shell color
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Couleur1 = "Orange";
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// - Couleur panneaux - Panels color
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Couleur2 = "OrangeRed";
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// - Text colors
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TextColor = "White";
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// - making decorations thicker if it is a vent to make sure they go through shell
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// Add a small number to Thick in case Filet is 0.
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Dec_Thick = Vent ? Thick*1.001 + Filet : Thick/2;
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// Separate vents with a square pillar by default.
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Dec_Spacing = Thick + Vent_width;
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// X offset to center of first vent
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Dec_Offset = Thick*2 + PanelThick + PanelGap + Dec_Spacing - Vent_width/2;
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// Resolution based on Round parameter
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Resolution = Round ? 100: 4;
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// Calculate box dimensions from PCB.
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TopMargin = PCBThick + TopPCBMargin;
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Length = PCBLength + FrontEdgeMargin + BackEdgeMargin + ((Thick + PanelThick + PanelGap)*2);
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Width = PCBWidth + LeftEdgeMargin + RightEdgeMargin + Thick*2;
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Height = FootHeight + TopMargin + Thick*2;
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echo("Box: ", Length=Length, Width=Width, Height=Height);
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// X position inset of mounting holes and tabs
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MountInset = Thick*3 + PanelThick + PanelGap + ScrewHole*4;
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// Calculate panel dimensions from box dimensions.
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PanelWidth = Width - Thick*2 - PanelGap;
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PanelHeight = Height - Thick*2 - PanelGap;
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/* Panel Manager
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Use the below 4 modules to produce holes and text on the front and back panels.
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The holes modules should contain instances of SquareHole or CylinderHole
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defined later in this file. The text modules should contain instances of
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LText or CText defined later in this file. It is recommended to use variables
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that you define for your needs to create the size and positions of these
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objects.
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*/
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// Calculate board-relative positions with respect to the panel, for
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// convenience in placing panel elements.
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TopOfBoardWRTPanel = FootHeight + PCBThick - (PanelGap/2);
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LeftEdgeOfBoardWRTFPanel = LeftEdgeMargin - (PanelGap/2);
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LeftEdgeOfBoardWRTBPanel = RightEdgeMargin - (PanelGap/2);
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// Holes for front panel
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module FPanelHoles() {
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// SquareHole(On/Off, Xpos,Ypos,Length,Width,Filet)
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SquareHole(1, 20, 20, 15, 10, 1);
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SquareHole(1, 40, 20, 15, 10, 1);
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SquareHole(1, 60, 20, 15, 10, 1);
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// CylinderHole(On/Off, Xpos, Ypos, Diameter)
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CylinderHole(1, 27, 40, 8);
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CylinderHole(1, 47, 40, 8);
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CylinderHole(1, 67, 40, 8);
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SquareHole(1, 20, 50, 80, 30, 3);
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CylinderHole(1, 93, 30, 10);
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SquareHole(1, 120, 20, 30, 60, 3);
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}
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// Text for front panel
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module FPanelText() {
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// LText(On/Off, Xpos, Ypos, "Font", Size, "Text", "HAlign", "VAlign")
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LText(1, 20, 83, "Arial Black", 4, "Digital Screen", HAlign="left");
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LText(1, 120, 83, "Arial Black", 4, "Level", HAlign="left");
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LText(1, 20, 11, "Arial Black", 6, " 1 2 3", HAlign="left");
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// CText(On/Off, Xpos, Ypos, "Font", Size, Diameter, Arc(Deg), Starting Angle(Deg),"Text")
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CText(1, 93, 29, "Arial Black", 4, 10, 180, 0,
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["1", "." , "3", "." , "5", "." , "7", "." , "9", "." , "11"]);
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}
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// Holes for back panel
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module BPanelHoles() {
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}
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// Text for back panel
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module BPanelText() {
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}
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/* Generic rounded box
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Produces a box of the specified dimensions. Corners are rounded according to
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Filet and Resolution parameters.
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Arguments:
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xshrink: the amount to reduce the length on one end compared to the full length
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yzshrink: the amount to reduce the width or height on one edge compared to the full box
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*/
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module RoundBox(xshrink=0, yzshrink=0) {
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Filet = (Filet > Thick*2) ? Filet - yzshrink : Filet;
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translate([xshrink, yzshrink, yzshrink]) {
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rotate([90, 0, 90]) {
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linear_extrude(height=Length - xshrink*2) {
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translate([Filet, Filet, 0]) {
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offset(r=Filet, $fn=Resolution) {
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square([Width - 2*yzshrink - 2*Filet, Height - 2*yzshrink - 2*Filet]);
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}
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}
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}
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}
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}
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}
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/* MainBox: Main box module
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This module produces the simple main box half. No feet, tabs, vents or fixation
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is applied here.
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*/
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module MainBox() {
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difference() {
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union() {
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// Makes a hollow box with walls of Thick thickness.
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difference() {
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RoundBox();
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RoundBox(xshrink=Thick, yzshrink=Thick);
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}
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// Makes interior backing for panel as a wall
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difference() {
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RoundBox(xshrink=(Thick + PanelThick + PanelGap), yzshrink=Thick/2);
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RoundBox(xshrink=(Thick*2 + PanelThick + PanelGap));
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}
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}
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// Remove the top half
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translate([-Thick, -Thick, Height/2]) {
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cube([Length + Thick*2, Width + Thick*2, Height]);
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}
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// Remove the center for panel visibility.
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RoundBox(xshrink=-Thick, yzshrink=Thick*2);
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}
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}
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/* decoration: a single box decoration
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*/
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module decoration() {
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translate([-Vent_width/2, -Thick, -Thick]) {
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cube([Vent_width, Dec_Thick + Thick, Height/4 + Thick]);
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}
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}
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/* LeftDecorations: left decorations module
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Produces the decorations/vents for just the left side of the box.
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These can be rotated and translated for the right side.
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*/
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module LeftDecorations() {
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for (i=[0 : Dec_Spacing : Length/4]) {
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translate([Dec_Offset + i, 0, 0]) {
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decoration();
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}
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translate([Length - Dec_Offset - i, 0, 0]) {
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decoration();
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}
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}
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}
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/* Decorations: decorations module
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This module produces the box vents or decorations.
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*/
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module Decorations() {
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LeftDecorations();
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// Mirror for the right side decorations
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translate([0, Width, 0]) {
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mirror([0, 1, 0]) {
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LeftDecorations();
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}
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}
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}
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/* Coque: Shell module
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This module takes no arguments, but produces a box shell. This is half the box,
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including slots for end panels, rounded corners according to Filet and Resolution,
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and vents/decorations according to parameters.
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*/
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module Coque() { //Coque - Shell
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color(Couleur1) {
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difference() {
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MainBox();
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if (Decorations == 1) {
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Decorations();
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}
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}
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}
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}
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/* tab: tab module
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Produces a single box fixation tab with screw hole or snap button
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*/
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module tab() {
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translate([0, Thick, Height/2]) {
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rotate([90, 0, 180]) {
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difference() {
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linear_extrude(TabThick) {
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difference() {
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circle(r=4*ScrewHole, $fn=6);
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if (!SnapTabs) {
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translate([0, ScrewHole*2, 0]) {
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circle(d=ScrewHole, $fn=100);
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}
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}
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}
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}
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translate([-4*ScrewHole, -ScrewHole, TabThick]) {
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rotate([90+45, 0, 0]) {
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cube([8*ScrewHole, 3*ScrewHole, 5*ScrewHole]);
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}
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}
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translate([-4*ScrewHole, 0, -OuterMargin]) {
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cube([8*ScrewHole,4*ScrewHole,OuterMargin*2]);
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}
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}
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if (SnapTabs) {
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translate([0, ScrewHole*2, OuterMargin]) {
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difference() {
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sphere(d=ScrewHole, $fn=100);
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translate([0, 0, ScrewHole*.75]) {
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cube(ScrewHole, center=true);
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}
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}
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}
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}
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}
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}
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}
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/* Tabs: tabs module
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This module produces the wall fixation box tabs.
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Tabs are produced according to the parameters for XXTab indicating top or bottom.
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Arguments:
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top: 0 for bottom shell tabs. 1 for top shell tabs. defaults to bottom.
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*/
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module Tabs(top=0) {
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color(Couleur1) {
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if (BLTab == top) {
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translate([MountInset, 0, 0]) {
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tab();
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}
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}
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if (FLTab == top) {
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translate([Length - MountInset, 0, 0]) {
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tab();
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}
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}
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if (BRTab == top) {
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translate([MountInset, Width, 0]) {
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rotate([0, 0, 180]) {
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tab();
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}
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}
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}
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if (FRTab == top) {
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translate([Length - MountInset, Width, 0]) {
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rotate([0, 0, 180]) {
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tab();
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}
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}
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}
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}
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}
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/* hole: hole module
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Produces a box hole for fixation. This is either a cylinder for a screw
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or a semispherical indention for snap tabs.
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*/
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module hole() {
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if (SnapTabs) {
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translate([0, -Thick, Height/2 - 2*ScrewHole]) {
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sphere(d=ScrewHole, $fn=100);
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}
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}
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else {
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translate([0, Thick, Height/2 - 2*ScrewHole]) {
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rotate([90, 0, 0]) {
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cylinder(Thick*3, d=ScrewHole, $fn=100);
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}
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}
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}
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}
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/* Holes: holes module
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This module produces the holes necessary in the box fixation tabs and in the wall
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of the box for the corresponding tabs to affix to.
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Holes are produced according to the parameters for XXTab indicating top or bottom.
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Arguments:
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top: 0 for bottom shell holes. 1 for top shell holes. defaults to bottom.
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*/
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module Holes(top=0) {
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color(Couleur1) {
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if (BRTab != top) {
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translate([MountInset, Width, 0]) {
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hole();
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}
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}
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if (FRTab!= top) {
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translate([Length - MountInset, Width, 0]) {
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hole();
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}
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}
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if (BLTab!= top) {
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translate([MountInset, 0, 0]) {
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rotate([0, 0, 180]) {
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hole();
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}
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}
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}
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if (FLTab != top) {
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translate([Length - MountInset, 0, 0]) {
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rotate([0, 0, 180]) {
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hole();
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}
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}
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}
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}
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}
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/* foot module
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Produces a single foot for PCB mounting.
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*/
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module foot() {
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color(Couleur1) {
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rotate_extrude($fn=100) {
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difference() {
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translate([FootHole/2, 0, 0]) {
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square([(FootDia - FootHole)/2 + FootFilet, FootHeight]);
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}
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translate([FootDia/2 + FootFilet, FootFilet, 0]) {
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offset(r=FootFilet, $fn=Resolution) {
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square(FootHeight);
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}
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}
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}
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}
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}
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}
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/* Feet module
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Combines four feet to form mounting platform for PCB.
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A model of the PCB is included with the background modifier. It is translucent
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but visible in the preview, but not in the final render.
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No arguments are used, but parameters provide the PCB and foot dimensions.
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*/
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module Feet() {
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translate([BackEdgeMargin + Thick + PanelThick + PanelGap, LeftEdgeMargin + Thick, Thick]) {
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/////////////// - PCB only visible in the preview mode - ///////////////
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%translate([0, 0, FootHeight]) {
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cube([PCBLength, PCBWidth, PCBThick]);
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translate([PCBLength/2, PCBWidth/2, PCBThick]) {
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color("Olive") {
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linear_extrude(height=FontThick) {
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text("PCB", font="Arial black", halign="center", valign="center");
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}
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}
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}
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} // Fin PCB
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////////////////////////////// - 4 Feet - //////////////////////////////
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translate([Foot1X, Foot1Y]) {
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foot();
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}
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translate([Foot2X, Foot2Y]) {
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foot();
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}
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translate([Foot3X, Foot3Y]) {
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foot();
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}
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translate([Foot4X, Foot4Y]) {
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foot();
|
|
}
|
|
} // End main translate
|
|
} // Fin du module Feet
|
|
|
|
|
|
/* TopShell: top shell module
|
|
|
|
Produces the top shell, including requested fixation tabs and holes
|
|
Model is rotated and translated to the appropriate position.
|
|
*/
|
|
module TopShell() {
|
|
translate([0, 0, Height + 0.2]) {
|
|
mirror([0, 0, 1]) {
|
|
difference() {
|
|
union() {
|
|
Coque();
|
|
Tabs(top=1);
|
|
}
|
|
Holes(top=1);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/* BottomShell: bottom shell module
|
|
|
|
Produces the bottom shell, including requested fixation tabs, holes,
|
|
and PCB feet.
|
|
*/
|
|
module BottomShell() {
|
|
difference() {
|
|
union() {
|
|
Coque();
|
|
Tabs();
|
|
if (PCBFeet == 1) {
|
|
Feet();
|
|
}
|
|
}
|
|
Holes();
|
|
}
|
|
}
|
|
|
|
|
|
/* Panel module
|
|
|
|
Produces a single panel with potentially rounded corners. Takes no arguments
|
|
but uses the global parameters.
|
|
*/
|
|
module Panel() {
|
|
Filet = (Filet > Thick*2) ? Filet - Thick - PanelGap/2 : Filet - PanelGap/2;
|
|
echo("Panel:", Thick=PanelThick, PanelWidth=PanelWidth, PanelHeight=PanelHeight, Filet=Filet);
|
|
translate([Filet, Filet, 0]) {
|
|
offset(r=Filet, $fn=Resolution) {
|
|
square([PanelWidth - Filet*2, PanelHeight - Filet*2]);
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/* Cylinder Hole module
|
|
|
|
Produces a cylinder for use as a holein a panel
|
|
|
|
Arguments:
|
|
OnOff: Rendered only if 1
|
|
Cx: X position of hole center
|
|
Cy: Y position of hole center
|
|
Cdia: diameter of hole
|
|
*/
|
|
module CylinderHole(OnOff, Cx, Cy, Cdia) {
|
|
if (OnOff == 1) {
|
|
echo("CylinderHole:", Cx=Cx, Cy=Cy, Cdia=Cdia + CutoutMargin);
|
|
translate([Cx, Cy, 0]) {
|
|
circle(d=Cdia + CutoutMargin, $fn=100);
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/* Square Hole module
|
|
|
|
Produces a rectangular prism with potentially rounded corner for use as a hole in a panel
|
|
|
|
Arguments:
|
|
OnOff: Rendered only if 1
|
|
Sx: X position of bottom left corner
|
|
Sy: Y position of bottom left corner
|
|
Sl: width of rectangle
|
|
Sw: height of rectangle
|
|
Filet: radius of rounded corner
|
|
*/
|
|
module SquareHole(OnOff, Sx, Sy, Sl, Sw, Filet) {
|
|
if (OnOff == 1) {
|
|
echo("SquareHole:", Sx=Sx - CutoutMargin/2, Sy=Sy - CutoutMargin/2,
|
|
Sl=Sl + CutoutMargin, Sw=Sw + CutoutMargin, Filet=Filet);
|
|
translate([Sx + Filet - CutoutMargin/2, Sy + Filet - CutoutMargin/2, 0]) {
|
|
offset(r=Filet, $fn=Resolution) {
|
|
square([Sl + CutoutMargin - Filet*2, Sw + CutoutMargin - Filet*2]);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/* LText module
|
|
|
|
Produces linear text for use on a panel
|
|
|
|
Arguments:
|
|
OnOff: Rendered only if 1
|
|
Tx: X position of bottom left corner of text
|
|
Ty: Y position of bottom left corner of text
|
|
Font: Font to use for text
|
|
Size: Approximate Height of text in mm.
|
|
Content: The text
|
|
HAlign: Text horizontal alignment. Defaults to "center". "left" and "right" available.
|
|
VAlign: Text vertical alignment. Defaults to "baseline". "top", "center", and "bottom" available.
|
|
*/
|
|
module LText(OnOff,Tx,Ty,Font,Size,Content, HAlign="center", VAlign="baseline") {
|
|
if (OnOff == 1) {
|
|
echo("LText:", Tx=Tx, Ty=Ty, Font=Font, Size=Size, Content=Content, HAlign=HAlign, VAlign=VAlign);
|
|
translate([Tx, Ty, PanelThick]) {
|
|
linear_extrude(height=FontThick) {
|
|
text(Content, size=Size, font=Font, halign=HAlign, valign=VAlign);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/* CText module
|
|
|
|
Produces circular text for a panel
|
|
|
|
OnOff:Rendered only if 1
|
|
Tx: X position of text
|
|
Ty: Y position of text
|
|
Font: Font to use for text
|
|
Size: Approximate height of text in mm
|
|
TxtRadius: Radius of text
|
|
Angl: Arc angle
|
|
Turn: Starting angle
|
|
Content: The text
|
|
*/
|
|
module CText(OnOff, Tx, Ty, Font, Size, TxtRadius, Angl, Turn, Content) {
|
|
if (OnOff == 1) {
|
|
echo("CText:", Tx=Tx, Ty=Ty, Font=Font, Size=Size,
|
|
TxtRadius=TxtRadius, Turn=Turn, Content=Content);
|
|
Angle = -Angl / (len(Content) - 1);
|
|
translate([Tx, Ty, PanelThick]) {
|
|
for (i= [0 : len(Content) - 1] ) {
|
|
rotate([0, 0, i*Angle + 90 + Turn]) {
|
|
translate([0, TxtRadius, 0]) {
|
|
linear_extrude(height=FontThick) {
|
|
text(Content[i], size=Size, font=Font, halign="center");
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
////////////////////// <- New module Panel -> //////////////////////
|
|
/* FPanL module
|
|
|
|
Produces the front panel. No arguments are used, but this module must be
|
|
edited to produce holes and text for your box.
|
|
*/
|
|
module FPanL() {
|
|
translate([Length - (Thick + PanelGap/2 + PanelThick),
|
|
Thick + PanelGap/2,
|
|
Thick + PanelGap/2]) {
|
|
rotate([90, 0, 90]) {
|
|
color(Couleur2) {
|
|
linear_extrude(height=PanelThick) {
|
|
difference() {
|
|
Panel();
|
|
FPanelHoles();
|
|
}
|
|
}
|
|
}
|
|
color(TextColor) {
|
|
FPanelText();
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
////////////////////// <- New module Panel -> //////////////////////
|
|
/* BPanL module
|
|
|
|
Produces the back panel. No arguments are used, but this module must be
|
|
edited to produce holes and text for your box.
|
|
*/
|
|
module BPanL() {
|
|
translate([Thick + PanelGap/2 + PanelThick,
|
|
Thick + PanelGap/2 + PanelWidth,
|
|
Thick + PanelGap/2]) {
|
|
rotate([90, 0, 270]) {
|
|
color(Couleur2) {
|
|
linear_extrude(height=PanelThick) {
|
|
difference() {
|
|
Panel();
|
|
BPanelHoles();
|
|
}
|
|
}
|
|
}
|
|
color(TextColor) {
|
|
BPanelText();
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
/////////////////////////// <- Main part -> /////////////////////////
|
|
|
|
if (TShell == 1) {
|
|
// Coque haut - Top Shell
|
|
TopShell();
|
|
}
|
|
|
|
if (BShell == 1) {
|
|
// Coque bas - Bottom shell
|
|
BottomShell();
|
|
}
|
|
|
|
// Panneau avant - Front panel
|
|
if (FPanL == 1) {
|
|
FPanL();
|
|
}
|
|
|
|
//Panneau arrière - Back panel
|
|
if (BPanL == 1) {
|
|
BPanL();
|
|
}
|