d9312ae7a8
There was some artifacting and errors resulting from the inner rails not producing a valid 2-manifold object. Make the rails larger so they interect the box, and make the subtraction the full height and width of the box so the boundary isn't indeterminate.
606 lines
20 KiB
OpenSCAD
606 lines
20 KiB
OpenSCAD
/*//////////////////////////////////////////////////////////////////
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- FB Aka Heartman/Hearty 2016 -
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- http://heartygfx.blogspot.com -
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- OpenScad Parametric Box -
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- CC BY-NC 3.0 License -
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////////////////////////////////////////////////////////////////////
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12/02/2016 - Fixed minor bug
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28/02/2016 - Added holes ventilation option
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09/03/2016 - Added PCB feet support, fixed the shell artefact on export mode.
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*/////////////////////////// - Info - //////////////////////////////
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// All coordinates are starting as integrated circuit pins.
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// From the top view :
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// CoordD <--- CoordC
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// ^
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// ^
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// ^
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// CoordA ---> CoordB
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////////////////////////////////////////////////////////////////////
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////////// - Paramètres de la boite - Box parameters - /////////////
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/* [Box options] */
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// - Epaisseur - Wall thickness
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Thick = 2; //[2:5]
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// - Panel thickness
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PanelThick = 2;
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// - Font Thickness
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FontThick = 0.5;
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// - Filet Radius
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Filet = 2; //[0.1:12]
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// - 0 for beveled, 1 for rounded
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Round = 1; // [0:No, 1:Yes]
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// - Tolérance - Tolerance (Panel/rails gap)
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m = 0.9;
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// - Printer margin around interior cutouts
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CutoutMargin = 0.6;
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// Pieds PCB - PCB feet (x4)
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PCBFeet = 1; // [0:No, 1:Yes]
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// - Decorations to ventilation holes
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Vent = 1; // [0:No, 1:Yes]
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// - Decoration-Holes width (in mm)
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Vent_width = 1.5;
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/* [PCB options] */
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// - Longueur PCB - PCB Length
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PCBLength = 80;
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// - Largeur PCB - PCB Width
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PCBWidth = 60;
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// - Epaisseur PCB Thickness
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PCBThick = 1.6;
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// You likely need to maintain |Thick| margin on the left and right for tabs
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// and whatnot.
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// - Margin between front panel and PCB
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FrontEdgeMargin = 60;
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// - Margin between back panel and PCB
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BackEdgeMargin = 10;
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// - Margin between left wall and PCB
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LeftEdgeMargin = 11;
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// - Margin between right wall and PCB
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RightEdgeMargin = 95;
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// - Margin between top of PCB and box top.
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TopPCBMargin = 84;
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// - Side screw hole diameter
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ScrewHole = 2.2606;
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/* [PCB_Feet] */
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// - Heuteur pied - Feet height above box interior
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FootHeight = 8;
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// - Diamètre pied - Foot diameter
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FootDia = 8;
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// - Diamètre trou - Hole diameter
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FootHole = 2.2606; // tap size for #4 coarse-thread
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FootFilet = Thick;
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// Foot centers are specified as distance from PCB top-left corner.
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// X is along the "length" axis, and Y is along the "width" axis.
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// - Foot 1 distance from top PCB edge
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Foot1X = 5;
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// - Foot 1 distance from left edge
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Foot1Y = 5;
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// - Foot 2 distance from top PCB edge
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Foot2X = 5;
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// - Foot 2 distance from left edge
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Foot2YFromEdge = 5;
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Foot2Y = PCBWidth - Foot2YFromEdge;
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// - Foot 3 distance from top PCB edge
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Foot3XFromEdge = 5;
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Foot3X = PCBLength - Foot3XFromEdge;
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// - Foot 3 distance from left edge
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Foot3Y = 5;
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// - Foot 4 distance from top PCB edge
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Foot4XFromEdge = 5;
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Foot4X = PCBLength - Foot4XFromEdge;
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// - Foot 4 distance from left edge
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Foot4YFromEdge = 5;
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Foot4Y = PCBWidth - Foot4YFromEdge;
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/* [STL element to export] */
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//Coque haut - Top shell
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TShell = 0; // [0:No, 1:Yes]
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//Coque bas- Bottom shell
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BShell = 1; // [0:No, 1:Yes]
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//Panneau avant - Front panel
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FPanL = 1; // [0:No, 1:Yes]
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//Panneau arrière - Back panel
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BPanL = 1; // [0:No, 1:Yes]
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/* [Hidden] */
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// - Couleur coque - Shell color
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Couleur1 = "Orange";
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// - Couleur panneaux - Panels color
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Couleur2 = "OrangeRed";
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// - Text colors
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TextColor = "White";
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// - making decorations thicker if it is a vent to make sure they go through shell
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// Add a small number to Thick in case Filet is 0.
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Dec_Thick = Vent ? Thick*1.001 + Filet : Thick/2;
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// Separate vents with a square pillar by default.
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Dec_Spacing = Thick + Vent_width;
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// Resolution based on Round parameter
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Resolution = Round ? 100: 4;
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// Calculate box dimensions from PCB.
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TopMargin = PCBThick + TopPCBMargin;
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Length = PCBLength + FrontEdgeMargin + BackEdgeMargin + ((Thick + PanelThick + m)*2);
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Width = PCBWidth + LeftEdgeMargin + RightEdgeMargin + Thick*2;
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Height = FootHeight + TopMargin + Thick*2;
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echo("Box: ", Length=Length, Width=Width, Height=Height);
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// Calculate panel dimensions from box dimensions.
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PanelWidth = Width - Thick*2 - m;
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PanelHeight = Height - Thick*2 - m;
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// Calculate board-relative positions with respect to the panel, for
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// convenience in placing panel elements.
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TopOfBoardWRTPanel = FootHeight + PCBThick - (m/2);
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LeftEdgeOfBoardWRTFPanel = LeftEdgeMargin - (m/2);
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LeftEdgeOfBoardWRTBPanel = RightEdgeMargin - (m/2);
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/* Generic rounded box
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Produces a box of the specified dimensions. Corners are rounded according to
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Filet and Resolution parameters.
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Arguments:
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a: The length of the box. Defaults to "Length" parameter.
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b: The width of the box. Defaults to the "Width" parameter.
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c: The height of the box. Defaults to the "Height" parameter.
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*/
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module RoundBox($a=Length, $b=Width, $c=Height) { // Cube bords arrondis
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rotate([90, 0, 90]) {
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linear_extrude(height=$a) {
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translate([Filet, Filet, 0]) {
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offset(r=Filet, $fn=Resolution) {
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square([$b - 2*Filet, $c - 2*Filet]);
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}
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}
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}
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}
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} // End of RoundBox Module
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/* Coque: Shell module
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This module takes no arguments, but produces a box shell. This is half the box,
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including slots for end panels, rounded corners according to Filet and Resolution,
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wall fixation legs and holes, and vents/decorations according to parameters.
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*/
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module Coque() { //Coque - Shell
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difference() {
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difference() { //sides decoration
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union() {
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difference() { //soustraction de la forme centrale - Substraction Fileted box
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difference() { //soustraction cube median - Median cube slicer
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union() { //union
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difference() { //Coque
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RoundBox();
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translate([Thick, Thick, Thick]) {
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RoundBox($a=(Length - Thick*2),
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$b=(Width - Thick*2),
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$c=(Height - Thick*2));
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}
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} //Fin diff Coque
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difference() { //largeur Rails
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translate([Thick + PanelThick + m, Thick/2, Thick/2]) { // Rails
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RoundBox($a=(Length - ((Thick + PanelThick + m)*2)),
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$b=(Width - Thick),
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$c=(Height - Thick));
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} //fin Rails
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translate([Thick*2 + PanelThick + m, 0, 0]) {
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RoundBox($a=(Length - ((Thick*2 + PanelThick + m) * 2)));
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}
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} //Fin largeur Rails
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} //Fin union
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translate([-Thick, -Thick, Height/2]) { // Cube à soustraire
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cube([Length + Thick*2, Width + Thick*2, Height]);
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}
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} //fin soustraction cube median - End Median cube slicer
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translate([-Thick, Thick*2, Thick*2]) { // Forme de soustraction centrale
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RoundBox($a=(Length + Thick*2), $b=(Width - Thick*4), $c=(Height - Thick*4));
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}
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} // End difference for main box
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difference() { // wall fixation box legs
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union() {
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translate([Thick*5 + PanelThick + 5, Thick*2, Height/2]) {
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rotate([90, 0, 0]) {
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cylinder(Thick, d=16, $fn=6);
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}
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}
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translate([Length - (Thick*5 + PanelThick + 5), Thick*2, Height/2]) {
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rotate([90, 0, 0]) {
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cylinder(Thick, d=16, $fn=6);
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}
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}
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}
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translate([0, Thick*2 + Filet, Height/2 - 57]) {
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rotate([45, 0, 0]) {
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cube([Length, 40, 40]);
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}
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}
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translate([0, 0, Height/2]) {
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cube([Length, Thick + 0.16, 10]);
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}
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} //Fin fixation box legs
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} // End union for box and legs
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union() { // outbox sides decorations
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// X offset to center of first vent
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DecOffset = Thick*2 + PanelThick + m + Dec_Spacing - Vent_width/2;
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for (i=[0 : Dec_Spacing : Length/4]) {
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// Ventilation holes part code submitted by Ettie - Thanks ;)
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translate([DecOffset + i - Vent_width/2, -1, -1]) {
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cube([Vent_width, Dec_Thick + 1, Height/4 + 1]);
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}
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translate([Length - DecOffset - i - Vent_width/2, -1, -1]) {
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cube([Vent_width, Dec_Thick + 1, Height/4 + 1]);
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}
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translate([Length - DecOffset - i - Vent_width/2, Width - Dec_Thick, -1]) {
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cube([Vent_width, Dec_Thick + 1, Height/4 + 1]);
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}
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translate([DecOffset + i - Vent_width/2, Width - Dec_Thick, -1]) {
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cube([Vent_width, Dec_Thick + 1, Height/4 + 1]);
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}
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} // fin de for
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} //fin union decoration
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} //fin difference decoration
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union() { //sides holes
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$fn = 100;
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translate([Thick*5 + PanelThick + 5, 20, Height/2 + 4]) {
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rotate([90, 0, 0]) {
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cylinder(20, d=ScrewHole);
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}
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}
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translate([Length - (Thick*5 + PanelThick + 5), 20, Height/2 + 4]) {
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rotate([90, 0, 0]) {
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cylinder(20, d=ScrewHole);
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}
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}
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translate([Thick*5 + PanelThick + 5, Width + 5, Height/2 - 4]) {
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rotate([90, 0, 0]) {
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cylinder(20, d=ScrewHole);
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}
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}
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translate([Length - (Thick*5 + PanelThick + 5), Width + 5, Height/2 - 4]) {
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rotate([90, 0, 0]) {
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cylinder(20, d=ScrewHole);
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}
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}
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} //fin de sides holes
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} //fin de difference holes
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} // fin coque
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/* foot module
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Produces a single foot for PCB mounting.
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Arguments:
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FootDia: Diameter of the foot
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FootHole: Diameter of the screw hole in the foot
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FootHeight: Height of the foot above the box interior
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*/
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module foot(FootDia, FootHole, FootHeight) {
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Filet = FootFilet;
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color(Couleur1) {
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difference() {
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difference() {
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cylinder(FootHeight, d=(FootDia + Filet*2), $fn=100);
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rotate_extrude($fn=100) {
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translate([FootDia/2 + Filet, Filet, 0]) {
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offset(r=Filet, $fn=Resolution) {
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square(FootHeight);
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}
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}
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}
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}
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cylinder(FootHeight + 1, d=FootHole + CutoutMargin, $fn=100);
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}
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}
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} // Fin module foot
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/* Feet module
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Combines four feet to form mounting platform for PCB.
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A model of the PCB is included with the background modifier. It is translucent
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but visible in the preview, but not in the final render.
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No arguments are used, but parameters provide the PCB and foot dimensions.
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*/
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module Feet() {
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translate([BackEdgeMargin + Thick + PanelThick + m, LeftEdgeMargin + Thick, Thick]) {
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/////////////// - PCB only visible in the preview mode - ///////////////
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%translate([0, 0, FootHeight]) {
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cube([PCBLength, PCBWidth, PCBThick]);
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translate([PCBLength/2, PCBWidth/2, PCBThick]) {
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color("Olive") {
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linear_extrude(height=FontThick) {
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text("PCB", font="Arial black", halign="center", valign="center");
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}
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}
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}
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} // Fin PCB
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////////////////////////////// - 4 Feet - //////////////////////////////
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translate([Foot1X, Foot1Y]) {
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foot(FootDia, FootHole, FootHeight);
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}
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translate([Foot2X, Foot2Y]) {
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foot(FootDia, FootHole, FootHeight);
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}
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translate([Foot3X, Foot3Y]) {
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foot(FootDia, FootHole, FootHeight);
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}
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translate([Foot4X, Foot4Y]) {
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foot(FootDia, FootHole, FootHeight);
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}
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} // End main translate
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} // Fin du module Feet
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////////////////////////////////////////////////////////////////////////
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////////////////////// <- Holes Panel Manager -> ///////////////////////
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////////////////////////////////////////////////////////////////////////
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/* Panel module
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Produces a single panel with potentially rounded corners. Takes no arguments
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but uses the global parameters.
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*/
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module Panel() {
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echo("Panel:", Thick=PanelThick, PanelWidth=PanelWidth, PanelHeight=PanelHeight);
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rotate([90, 0, 90]) {
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linear_extrude(height=PanelThick) {
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translate([Filet, Filet, 0]) {
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offset(r=Filet, $fn=Resolution) {
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square([PanelWidth - Filet*2, PanelHeight - Filet*2]);
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}
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}
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}
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}
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}
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/* Cylinder Hole module
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Produces a cylinder for use as a holein a panel
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Arguments:
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OnOff: Rendered only if 1
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Cx: X position of hole center
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Cy: Y position of hole center
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Cdia: diameter of hole
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*/
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module CylinderHole(OnOff, Cx, Cy, Cdia) {
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if (OnOff == 1) {
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echo("CylinderHole:", Cx=Cx, Cy=Cy, Cdia=Cdia + CutoutMargin);
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translate([Cx, Cy, -PanelThick/2]) {
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cylinder(PanelThick*2, d=Cdia + CutoutMargin, $fn=100);
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}
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}
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}
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/* Square Hole module
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Produces a rectangular prism with potentially rounded corner for use as a hole in a panel
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Arguments:
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OnOff: Rendered only if 1
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Sx: X position of bottom left corner
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Sy: Y position of bottom left corner
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Sl: width of rectangle
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Sw: height of rectangle
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Filet: radius of rounded corner
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*/
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module SquareHole(OnOff, Sx, Sy, Sl, Sw, Filet) {
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if (OnOff == 1) {
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echo("SquareHole:", Sx=Sx - CutoutMargin/2, Sy=Sy - CutoutMargin/2,
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Sl=Sl + CutoutMargin, Sw=Sw + CutoutMargin, Filet=Filet);
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translate([Sx + Filet - CutoutMargin/2, Sy + Filet - CutoutMargin/2, -PanelThick/2]) {
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linear_extrude(height=PanelThick*2) {
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offset(r=Filet, $fn=Resolution) {
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square([Sl + CutoutMargin - Filet*2, Sw + CutoutMargin - Filet*2]);
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}
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}
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}
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}
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}
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/* LText module
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Produces linear text for use on a panel
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Arguments:
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OnOff: Rendered only if 1
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Tx: X position of bottom left corner of text
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Ty: Y position of bottom left corner of text
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Font: Font to use for text
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Size: Approximate Height of text in mm.
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Content: The text
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HAlign: Text horizontal alignment. Defaults to "center". "left" and "right" available.
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VAlign: Text vertical alignment. Defaults to "baseline". "top", "center", and "bottom" available.
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*/
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module LText(OnOff,Tx,Ty,Font,Size,Content, HAlign="center", VAlign="baseline") {
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if (OnOff == 1) {
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echo("LText:", Tx=Tx, Ty=Ty, Font=Font, Size=Size, Content=Content, HAlign=HAlign, VAlign=VAlign);
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translate([Tx, Ty, PanelThick]) {
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linear_extrude(height=FontThick) {
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text(Content, size=Size, font=Font, halign=HAlign, valign=VAlign);
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}
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}
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}
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}
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/* CText module
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Produces circular text for a panel
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OnOff:Rendered only if 1
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Tx: X position of text
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Ty: Y position of text
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Font: Font to use for text
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Size: Approximate height of text in mm
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TxtRadius: Radius of text
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Angl: Arc angle
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Turn: Starting angle
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Content: The text
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*/
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module CText(OnOff, Tx, Ty, Font, Size, TxtRadius, Angl, Turn, Content) {
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if (OnOff == 1) {
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echo("CText:", Tx=Tx, Ty=Ty, Font=Font, Size=Size,
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TxtRadius=TxtRadius, Turn=Turn, Content=Content);
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Angle = -Angl / len(Content);
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translate([Tx, Ty, PanelThick]) {
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for (i= [0 : len(Content) - 1] ) {
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rotate([0, 0, i*Angle + 90 + Turn]) {
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translate([0, TxtRadius, 0]) {
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linear_extrude(height=FontThick) {
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text(Content[i], size=Size, font=Font, halign="center");
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}
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}
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}
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}
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}
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}
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}
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////////////////////// <- New module Panel -> //////////////////////
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/* FPanL module
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Produces the front panel. No arguments are used, but this module must be
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edited to produce holes and text for your box.
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*/
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module FPanL() {
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difference() {
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color(Couleur2) {
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Panel();
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}
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rotate([90, 0, 90]) {
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color(Couleur2) {
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// <- Cutting shapes from here ->
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//(On/Off, Xpos,Ypos,Length,Width,Filet)
|
|
SquareHole(1, 20, 20, 15, 10, 1);
|
|
SquareHole(1, 40, 20, 15, 10, 1);
|
|
SquareHole(1, 60, 20, 15, 10, 1);
|
|
//(On/Off, Xpos, Ypos, Diameter)
|
|
CylinderHole(1, 27, 40, 8);
|
|
CylinderHole(1, 47, 40, 8);
|
|
CylinderHole(1, 67, 40, 8);
|
|
SquareHole(1, 20, 50, 80, 30, 3);
|
|
CylinderHole(1, 93, 30, 10);
|
|
SquareHole(1, 120, 20, 30, 60, 3);
|
|
// <- To here ->
|
|
}
|
|
}
|
|
}
|
|
|
|
color(TextColor) {
|
|
rotate([90, 0, 90]) {
|
|
// <- Adding text from here ->
|
|
//(On/Off, Xpos, Ypos, "Font", Size, "Text", "HAlign", "VAlign")
|
|
LText(1, 20, 83, "Arial Black", 4, "Digital Screen", HAlign="left");
|
|
LText(1, 120, 83, "Arial Black", 4, "Level", HAlign="left");
|
|
LText(1, 20, 11, "Arial Black", 6, " 1 2 3", HAlign="left");
|
|
//(On/Off, Xpos, Ypos, "Font", Size, Diameter, Arc(Deg), Starting Angle(Deg),"Text")
|
|
CText(1, 93, 29, "Arial Black", 4, 10, 180, 0, "1 . 2 . 3 . 4 . 5 . 6");
|
|
// <- To here ->
|
|
}
|
|
}
|
|
} // End FPanL
|
|
|
|
|
|
////////////////////// <- New module Panel -> //////////////////////
|
|
/* BPanL module
|
|
|
|
Produces the back panel. No arguments are used, but this module must be
|
|
edited to produce holes and text for your box.
|
|
*/
|
|
module BPanL() {
|
|
translate([PanelThick, PanelWidth, 0]) {
|
|
rotate([0, 0, 180]) {
|
|
difference() {
|
|
color(Couleur2) {
|
|
Panel();
|
|
}
|
|
rotate([90, 0, 90]) {
|
|
color(Couleur2) {
|
|
// <- Cutting shapes from here ->
|
|
|
|
// <- To here ->
|
|
}
|
|
}
|
|
}
|
|
|
|
color(TextColor) {
|
|
rotate([90, 0, 90]) {
|
|
// <- Adding text from here ->
|
|
|
|
// <- To here ->
|
|
}
|
|
}
|
|
} // End 180 degree rotate
|
|
}
|
|
} // End BPanL
|
|
|
|
|
|
/////////////////////////// <- Main part -> /////////////////////////
|
|
|
|
if (TShell == 1) {
|
|
// Coque haut - Top Shell
|
|
color(Couleur1) {
|
|
translate([0, Width, Height + 0.2]) {
|
|
rotate([0, 180, 180]) {
|
|
Coque();
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
if (BShell == 1) {
|
|
// Coque bas - Bottom shell
|
|
color(Couleur1) {
|
|
Coque();
|
|
}
|
|
// Pied support PCB - PCB feet
|
|
if (PCBFeet == 1) {
|
|
Feet();
|
|
}
|
|
}
|
|
|
|
// Panneau avant - Front panel
|
|
if (FPanL == 1) {
|
|
translate([Length - (Thick + PanelThick + m/2), Thick + m/2, Thick + m/2]) {
|
|
FPanL();
|
|
}
|
|
}
|
|
|
|
//Panneau arrière - Back panel
|
|
if (BPanL == 1) {
|
|
translate([Thick + m/2, Thick + m/2, Thick + m/2]) {
|
|
BPanL();
|
|
}
|
|
}
|