Latest boil kettle code.
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//Built-in
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#include <Arduino.h>
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#include <SPI.h>
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#include <Ethernet.h>
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#include <EEPROM.h>
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//#include <Ethernet.h>
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// Additoinal Libraries
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#include <PubSubClient.h>
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#include <cJSON.h>
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#include <ArduinoJson.h>
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//#include <MQTT.h>
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#include <LiquidCrystal_I2C.h>
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#include <LiquidMenu.h> // LiquidMenu_config.h needs to be modified to use I2C.
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#include <LiquidMenu.h> // LiquidMenu_config.h needs to be modified to use I2C.
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#include <MD_REncoder.h>
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#include <Adafruit_MAX31865.h>
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//#include <EEPROM-Storage.h>
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// My Includes
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#include "config.h"
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#include "globals.h"
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#include "src/datatypes.h"
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#include "src/button.h"
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#include "src/slowPWM.h"
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#include "src/thermoControl.h"
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#include "src/mqtt.h"
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#include "src/functions.h"
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#include "src/button/button.h"
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#include "src/slowPWM/slowPWM.h"
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#include "src/thermoControl/thermoControl.h"
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//#include "src/Arduino-PID-Library/PID_v1.h"
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void setup() {
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/**
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* Any state information that needs to be kept between reboots
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* will be stored in EEPROM.
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*
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* This will allow modifying these through MQTT communication
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* later without needing to recompile the code.
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*/
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ConfigData config;
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EEPROM.get(ConfAddress, config);
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double KettleDuty = 0;
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double KettleSetpoint = 70;
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double CurrentTemp;
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bool tuning = false;
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unsigned long lastRun = millis() - UpdateInterval;
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Serial.begin(9600);
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//EEPROMStorage<double> eepromKp(0, 2.0); // 9 bytes for doubles 8 + 1 for checksum
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//EEPROMStorage<double> eepromKi(9, 5.0); // Initialize at zero.
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//EEPROMStorage<double> eepromKd(18, 1.0);
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Ethernet.begin(config.mac, config.ip);
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// User I/O objects.
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Button Enter;
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slowPWM boilPWM;
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MD_REncoder rotary = MD_REncoder(encoderDT, encoderCLK);
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LiquidCrystal_I2C lcd(0x27, 20, 4);
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Adafruit_MAX31865 thermoRTD = Adafruit_MAX31865(KettleRTD);
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thermoControl Controller(&CurrentTemp, &KettleSetpoint, &KettleDuty, AUTOMATIC);
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/**
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* Setup pins and interrupts/
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*/
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attachInterrupt(digitalPinToInterrupt(I_CLK), doEncoder, CHANGE);
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attachInterrupt(digitalPinToInterrupt(I_DT), doEncoder, CHANGE);
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//PID ControllerPID(&CurrentTemp, &KettleDuty, &KettleSetpoint, eepromKp, eepromKi, eepromKd, P_ON_M, DIRECT);
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rotary.begin();
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Enter.begin(I_BTN);
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boilPWM.begin(O_PWM, config.period);
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unsigned long lastRun = 0;
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/**
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* Kettle temp control
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*/
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KettleController.begin(I_CS1);
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KettleController.Hysteresis(config.hysteresis);
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KettleController.ThreshPWR(config.threshold);
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// Return a character array to represent the
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// On/Off state of the kettle.
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char* KettleState() {
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switch (Controller.Mode()) {
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case OFF: return (char*)"OFF";
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case AUTOMATIC: return (char*)"AUT";
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case MANUAL: return (char*)"MAN";
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}
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}
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/**
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* No sense messing with MQTT if we're not on the network.
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*/
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if (Ethernet.linkStatus() == LinkON) {
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mqtt_client.setServer(config.mqtt.broker, 1883);
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mqtt_client.setClient(net);
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mqtt_client.setCallback(MessageReceived);
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ConnectMQTT();
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byte setpoint() {
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return (byte)KettleSetpoint;
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}
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byte duty() {
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return (byte)KettleDuty;
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}
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byte current() {
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return (byte)CurrentTemp;
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}
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// LCD menu setup.
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LiquidLine KettleState_line(0, 0, "Boil Kettle ", KettleState);
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LiquidLine kettle_temp_line(0, 1, "Setpoint (F) ", setpoint);
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LiquidLine kettle_power_line(0, 2, "Power (%) ", duty);
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LiquidLine kettle_currenttemp_line(0, 3, "Actual Temp (F) ", current);
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LiquidScreen home_screen(KettleState_line, kettle_temp_line, kettle_power_line,kettle_currenttemp_line);
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LiquidMenu menu(lcd);
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// Interrupt function to run when encoder is turned.
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//
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// Increases/decreases the kettle output to a max
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// of 100% and minimum of 0%.
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void doEncoder() {
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uint8_t result = rotary.read();
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uint8_t inc = 1;
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if (result) {
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uint8_t speed = rotary.speed();
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speed >= 10 ? inc = 5 : inc = 1;
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}
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/**
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* Fire up the LCD.
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*/
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if (Controller.Mode() == AUTOMATIC) {
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if (result == DIR_CW) {
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KettleSetpoint = (KettleSetpoint / inc) * inc + inc;
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} else if (result == DIR_CCW) {
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KettleSetpoint = (KettleSetpoint / inc) * inc - inc;
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}
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KettleSetpoint = max(KettleSetpoint,0);
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KettleSetpoint = min(KettleSetpoint,212);
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} else if (Controller.Mode() == MANUAL) {
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if (result == DIR_CW) {
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KettleDuty = (KettleDuty / inc) * inc + inc;
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} else if (result == DIR_CCW) {
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KettleDuty = (KettleDuty / inc) * inc - inc;
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}
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KettleDuty = max(KettleDuty,0);
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KettleDuty = min(KettleDuty,100);
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}
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//menu.update();
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}
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void setup() {
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lastRun = millis() - UpdateInterval;
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Serial.begin(115200);
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rotary.begin();
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thermoRTD.begin(MAX31865_3WIRE);
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attachInterrupt(digitalPinToInterrupt(encoderCLK), doEncoder, CHANGE);
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attachInterrupt(digitalPinToInterrupt(encoderDT), doEncoder, CHANGE);
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pinMode(encoderCLK, INPUT_PULLUP);
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pinMode(encoderDT, INPUT_PULLUP);
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Enter.begin(encoderBTN);
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boilPWM.begin(kettlePWM, PeriodPWM);
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Controller.Mode(OFF);
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lcd.init();
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lcd.backlight();
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menu.init();
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menu.add_screen(home_screen);
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menu.update();
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};
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void run_kettle() {
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if (Enter.pressed()) {
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Serial.println("Enter Pressed");
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if (Controller.CycleMode() == OFF) {
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KettleDuty = 0;
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}
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menu.update();
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}
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Controller.Compute();
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}
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/*
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void run_tuning() {
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if (Enter.pressed()) {
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stopAutoTune();
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}
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int result = ControllerPID.ComputeTune();
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if (result!=0)
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{
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tuning = false;
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}
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if(!tuning)
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{ //we're done, set the tuning parameters
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ControllerPID.SetTunings(ControllerPID.TunedKp(),ControllerPID.TunedKi(),ControllerPID.TunedKd());
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ControllerPID.Mode(OFF);
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}
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}
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*/
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void loop() {
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UpdateBoilKettle();
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unsigned long now = millis();
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static unsigned long lastTime=now-2000;
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unsigned long timeChange = (now - lastTime);
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static byte lastoutput = LOW;
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static double lastKettleDuty = 0;
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static double lastKettleSetpoint = 0;
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static byte lastTemperature;
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unsigned long elapsedTime = (millis() - lastRun);
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if(timeChange >= 2000) {
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CurrentTemp = 32 + 1.8 * thermoRTD.temperature(RNOMINAL_KETTLE, RREF_KETTLE);
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lastTime = now;
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}
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if (Ethernet.linkStatus() == LinkON && elapsedTime >= UpdateInterval) {
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mqtt_client.loop();
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//if (!mqtt_client.connected()) ConnectMQTT();
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if (!tuning) {
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run_kettle();
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} else {
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//run_tuning();
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}
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SendSensorData();
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lastRun = millis();
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byte output = boilPWM.Compute(KettleDuty);
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if (output != lastoutput) {
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digitalWrite(kettlePWM, output);
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lastoutput = output;
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}
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if (lastKettleDuty != KettleDuty || lastKettleSetpoint != KettleSetpoint || lastTemperature != (byte)CurrentTemp) {
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menu.update();
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lastKettleDuty = KettleDuty;
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lastKettleSetpoint = KettleSetpoint;
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lastTemperature = (byte)CurrentTemp;
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}
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}
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/*
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void startAutoTune() {
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if(!tuning) {
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//Set the output to the desired starting frequency.
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KettleDuty=50;
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ControllerPID.SetNoiseBand(1);
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ControllerPID.SetOutputStep(30);
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ControllerPID.SetLookbackSec(20);
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ControllerPID.Mode(AUTOMATIC);
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tuning=true;
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}
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}
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void stopAutoTune() {
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if(tuning) { //cancel autotune
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ControllerPID.Cancel();
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ControllerPID.Mode(OFF);
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tuning=false;
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}
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}
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void SaveTunings() {
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eepromKp = ControllerPID.GetKp();
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eepromKi = ControllerPID.GetKi();
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eepromKd = ControllerPID.GetKd();
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}
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void SerialSend()
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{
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Serial.print("setpoint: ");Serial.print(KettleSetpoint); Serial.print(" ");
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Serial.print("input: ");Serial.print(CurrentTemp); Serial.print(" ");
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Serial.print("output: ");Serial.print(KettleDuty); Serial.print(" ");
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if(tuning){
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Serial.println("tuning mode");
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} else {
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Serial.print("kp: ");Serial.print(ControllerPID.GetKp());Serial.print(" ");
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Serial.print("ki: ");Serial.print(ControllerPID.GetKi());Serial.print(" ");
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Serial.print("kd: ");Serial.print(ControllerPID.GetKd());Serial.println();
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}
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}
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void SerialReceive()
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{
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if(Serial.available()) {
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String myinput;
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myinput = Serial.readString();
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myinput.trim();
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if(myinput=="start"){
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startAutoTune();
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} else if(myinput=="stop") {
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stopAutoTune();
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} else if(myinput=="save") {
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SaveTunings();
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}
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}
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}
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*/
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